A Silicon Valley-based company says itโ€™s found a way to make solar power cheaper than coal. Its solution to the huge problem of making renewable energy an affordable option for the masses is tinyโ€”something so small it can slip through the skin.

The PowerSheet, created by Nanosolar, earned Popular Scienceโ€™s 2007 โ€œInnovation of the Yearโ€ award for making solar energy a viable, mainstream energy option. Itโ€™s a metal sheet as thin as aluminum foil and coated with solar-absorbing nano-ink.

The key is the itty bitty โ€œnano.โ€ A human hair, for instance, is about 80,000 nanometers wide. The use of nano-ink is much more cost-efficient than silicon, the conventional solar power material. Nanosolar says it can make panels at a tenth of what current panels cost, reducing it from about $3 per watt to 30 cents per watt. (To compete with coal, energy costs need to be $1 per watt or less.)

At its factory in San Jose, Nanosolar plans to produce the sheets like a printing press, and it expects to roll out 430 megawatts-worth of solar cells a year.

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